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Micro Precision Parts

Micro-machined components down to 0.1 mm diameter, sub-2 mm in length, and ±0.005 mm tolerances. Trusted by our medical device, sensor, and precision instrumentation clients for parts where micron-level precision must hold across thousands of cycles. Backed by the engineering support and complete accountability of a long-term manufacturing partner.

Our Capabilities

High precision isn’t just about accuracy once—it’s about repeatability over thousands of cycles

Design

Designing micro-machined components for repeatable precision at sub-millimetre scales.

  • Tool Path Engineering: Optimised cutting parameters balance speed, accuracy, and tool wear at micro scales.

  • Material-Driven Machinability: Material selection directly affects cutting parameters and downstream processes, from chip formation to surface finish and secondary finishing. Stainless, titanium, brass, copper, and engineering plastics each require distinct approaches.

Process / Machine Selection

We match machine choice and manufacturing process to your part's application, geometry, volume, and tolerance.

  • CNC Machine Capability: Sliding headstock, high-RPM spindles, and high-stability workholding for sub-2 mm micro-machining.

  • Precision Setup & Tool Path: Meticulous CNC setup, tool path design, and thermally stable operating conditions. Every variable (machine, tooling, stock, ambient conditions) affects final precision.

Critical Supply Chain Partners

Micro-machining precision depends on the quality of what goes into the machine and how precise and high quality our tools are.

  • Stock Quality: Tight metallurgical consistency and dimensional uniformity in raw stock. Variations in stock propagate into the finished part.

  • Tool Suppliers: Tool selection is a precision decision, not a purchasing decision. Premium-grade inserts maintain stability and edge geometry across extended runs, and lot-to-lot consistency is treated as a manufacturing variable. Variations between batches become variations between parts.

Secondary Processes & Finishing

Verification at every stage, from first article to final inspection.

  • QC Equipment: Multisensor measurement systems verify every specification of every part against print, automatically. Pre-programmed routines run batch inspections faster and more consistently than manual methods, with accuracy many times tighter than the tolerances they verify.

  • QC Process: Defects caught before shipment, not after. Every inspection stage recorded with calibrated equipment and operator sign-off, supporting your quality audits and regulatory requirements.

Quality Control

Secondary finishing brings micro-machined parts to specification

  • Deburring & Cleaning: Burr-free, contamination-free surfaces ready for downstream processes or final use. Manual, ultrasonic, or micro-abrasive methods chosen to match part requirements.

  • Surface Finishing: Passivation, electropolishing, and coating to meet corrosion, biocompatibility, or conductivity requirements.

Applications

Precision-machined micro-components enable critical functionality in medical, sensor, and instrumentation applications where standard parts cannot meet size or tolerance requirements.

Common Uses:‍ ‍

  • 1. Medical implants and instruments: Surgical tools, implant components, and diagnostic devices

  • Sensor housings and components: Precision sensor bodies and internal mechanisms

  • Fluid handling and valves: Miniature valve components for medical and instrumentation

  • Connectors and contacts: Micro electronic and electromechanical connectors

  • Optical assemblies: Lens mounts, optical instrument components

  • Aerospace instrumentation: Flight-critical sensor and instrument components

  • Watch and instrument movements: High-precision micro-mechanisms

Industries:‍ ‍

  • Medical Devices: Surgical tools, implants, diagnostic equipment

  • Sensors & Instrumentation: Measurement, monitoring, and control instruments

  • Aerospace & Defense: Flight instrumentation, navigation components

  • Semiconductor & Electronics: Microelectronic connectors, sensors

  • Automotive: Sensor components, micro-mechanisms for ADAS systems

  • Research & Development: Prototype and small-batch micro-mechanisms

Micro-machining extends manufacturing capability below the limits of standard CNC, enabling parts and applications that conventional methods cannot reach.

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